The ABB PFEA113-65 (Part Number: 3BSE050092R65) is a high-precision tension sensor module designed for demanding industrial applications where web tension measurement is crucial for consistent product quality and process efficiency. As part of ABB’s comprehensive Drive and Control System solutions, the PFEA113-65 plays a critical role in closed-loop control systems, especially in paper, plastic film, foil, textile, and converting industries.

This sensor integrates seamlessly with ABB’s tension control systems, providing fast, accurate tension feedback that ensures optimal web handling and minimizes material waste. Engineered for reliability in harsh industrial conditions, it features high electromagnetic immunity, rugged housing, and compatibility with various load cell types.

Technical Specifications

Applications

The ABB PFEA113-65 tension sensor is widely applied in automated industrial systems where precise tension monitoring and control are essential. Key application areas include:

• Paper and Pulp Industry: Tension control during unwinding and rewinding processes.

• Plastic Film and Foil Processing: Ensuring stretch consistency in extrusion and lamination.

• Textile Machinery: Accurate yarn and fabric tension control.

• Packaging Equipment: Maintaining material tension in high-speed packaging lines.

• Printing Systems: Tension regulation during feed to maintain print accuracy.

• Converting Lines: Feedback control in slitting, coating, or laminating machines.

Product Advantages

• High Accuracy and Fast Response: Provides precise tension measurement with fast digital signal processing, ensuring optimal control in dynamic environments.

• Dual Channel Capability: Allows simultaneous tension measurement on both sides of a web for more accurate and balanced control.

• Robust Industrial Design: Built to operate reliably in harsh environments with strong immunity to electrical noise and vibration.

• Flexible Integration: Compatible with a wide range of ABB drive systems and third-party PLCs via standard industrial communication protocols.

• Compact and Modular: Space-saving design ideal for installation in control cabinets, with easy DIN rail mounting.

• Energy Efficient: Low power consumption design reduces operational costs.

• Wide Sensor Compatibility: Supports most standard strain gauge tension sensors without the need for extensive reconfiguration.

Frequently Asked Questions (FAQ)

1. What type of sensors can be connected to the PFEA113-65 module?

   It supports standard strain gauge load cells used for tension measurement.

2. Is the PFEA113-65 compatible with non-ABB systems?

   Yes, it can be integrated with third-party PLC and drive systems through common interfaces.

3. Can it operate in outdoor or dusty environments?

   It is intended for installation inside control cabinets (IP20 rating), but external protection can allow use in harsher environments.

4. What is the update frequency of the tension signal?

   The module supports update rates up to 1 kHz, configurable via system software.

5. Does it provide analog or digital output?

   It delivers digital output via ABB communication protocols for optimal accuracy.

6. Is calibration required before use?

   Yes, calibration with connected load cells ensures precise measurement and performance.

7. Can the module detect sensor failures or disconnections?

   Yes, built-in diagnostics can detect sensor faults and communication issues.

8. How is the PFEA113-65 mounted?

   It is DIN rail mounted for secure and easy installation inside control panels.

9. What ABB systems is it typically used with?

   Commonly used with ABB AC500, DCS800, and tension control systems in roll-to-roll applications.

10. What certifications does this sensor module carry?

    It meets CE, RoHS, and UL compliance standards for industrial automation.