Honeywell TC-IXL061 96978480 A01 Experion LS Thermocouple Input Module

The Honeywell TC-IXL061 96978480 A01 is a high-performance input/output (I/O) module used in distributed control systems (DCS), specifically engineered for integration within Honeywell’s TDC3000 and Experion PKS platforms. This module is typically part of a Universal Control Network (UCN) or Process Manager system, responsible for interfacing field instruments and control elements with higher-level controllers or operator stations.

Designed for critical process automation in industries such as petrochemical, power generation, and pharmaceuticals, the TC-IXL061 provides robust data acquisition, signal conditioning, and reliable system communication.

Product Advantages

1. Proven Reliability – Engineered by Honeywell with decades of field-tested robustness, ensuring long-term operation in mission-critical environments.

2. Compact Modular Design – Optimized for space-constrained control cabinets with plug-and-play mechanical compatibility.

3. High Signal Integrity – Designed to handle noise-sensitive analog signals with high precision and minimal distortion.

4. Redundancy Support – Compatible with Honeywell’s fault-tolerant architecture for minimal downtime.

5. Seamless Integration – Fully interoperable with Honeywell Experion and legacy TDC3000 systems.

6. Industrial-Grade Durability – Built to withstand harsh process conditions including vibration, temperature fluctuations, and humidity.

7. Future-Proofing – Can be incorporated into hybrid systems with both legacy and modern Honeywell controllers.

Technical Specifications

Product Applications

• Refinery and Petrochemical Plants – Ensures accurate data transmission from field sensors to control centers.

• Power Generation Units – Enables precise monitoring and control of turbine, boiler, and auxiliary systems.

• Pharmaceutical Manufacturing – Ensures strict control compliance with GxP protocols.

• Pulp and Paper Industry – Interfaces with control loops in continuous process lines.

• Water and Wastewater Facilities – Collects and relays data from flow, level, and chemical analyzers.

• Cement and Mining Plants – Manages control signals for heavy machinery and rotary kilns.

Installation Guidelines

1. Unpack and Inspect: Carefully unbox the TC-IXL061 module and check for shipping damages or loose connections.

2. Mounting: Install on DIN rail or in Honeywell-specified rack slots, ensuring proper grounding.

3. Wiring: Connect field wiring to the designated terminal block using manufacturer-specified wiring types.

4. Power Supply: Ensure 24V DC power is stable and meets ripple tolerances.

5. Communication Setup: Integrate with UCN or TDC controller using shielded communication cables.

6. Commissioning: Use system diagnostics and configuration software to verify I/O mapping, firmware compatibility, and address settings.

Frequently Asked Questions (FAQ)

Q1: What systems is TC-IXL061 compatible with?

A1: It is primarily compatible with Honeywell’s Experion PKS and legacy TDC3000 DCS systems.

Q2: Can this module handle both analog and digital signals?

A2: Yes, the TC-IXL061 supports a combination of analog and digital I/O, depending on configuration.

Q3: What is the recommended operating voltage?

A3: The nominal voltage is 24V DC. Operating outside this range may lead to performance issues.

Q4: Is it hot-swappable?

A4: Hot-swapping is not recommended; system shutdown is advised before replacement.

Q5: How long is the warranty period?

A5: The standard warranty is 1 years, subject to proper usage and conditions.

Q6: Does it support remote diagnostics?

A6: Yes, diagnostic data can be accessed via the Honeywell control system interface.

Q7: Are firmware updates required?

A7: Updates are only required if integrating with newer system revisions or addressing known bugs.

Q8: How is grounding handled?

A8: Proper grounding through chassis or dedicated grounding terminals is essential for noise immunity.

Q9: Can I use it in high-vibration environments?

A9: Yes, the module is ruggedized for industrial use, but secure mounting is critical.

Q10: What are the shipping dimensions and weight?

A10: Shipping dimensions are 26 × 290 × 145 mm; weight is 0.5 kg.