ABB CI853 PROFIBUS DP Master Interface Module

The ABB CI853 3BSE030220R1 is a foundational PROFIBUS DP master interface module for ABB’s S800 I/O system, enabling robust field-level communication in legacy 800xA and Advant Controller 160 installations. Designed as a single-channel gateway, this module bridges ABB controllers with PROFIBUS DP-compatible field devices (sensors, actuators, drives) using deterministic cyclic data exchange. The CI853 converts S800 backplane signals into standardized PROFIBUS telegrams, supporting real-time control and diagnostics without host controller intervention.

Operating within ABB’s modular I/O architecture, the CI853 interfaces with carrier modules (e.g., CI801) to extend AC 800M/Advant Controller reach to remote process areas. Its optimized firmware handles bus arbitration and slave diagnostics, making it ideal for cost-sensitive applications requiring reliable device networking. Though superseded by the CI854 series, the ABB CI853 remains critical for maintaining operational continuity in thousands of industrial sites worldwide.

Detailed Parameter Table

Core Advantages and Technical Highlights

Deterministic Performance: Achieves consistent 12 Mbps communication with ≤1 ms cycle times for up to 32 nodes, ensuring real-time control of fast processes like packaging lines.

Legacy System Integration: Direct compatibility with Advant Controller 160 and early AC 800M versions (PM861, etc.), preserving investments in existing DCS infrastructure.

Robust Diagnostics: Monitors slave status via PROFIBUS-specific error codes (e.g., station failure, configuration mismatch). LED indicators provide immediate visual health status (RUN/BUS/ERR).

Simplified Engineering: Auto-addressed via Control Builder M Professional using GSD files. Supports “freeze” and “sync” modes for coordinated multi-slave operations.

High Noise Immunity: Reinforced housing with EMI shielding passes IEC 61000-4-4 (EFT) and IEC 61000-4-5 (surge) tests for harsh electrical environments.

Backward Compatibility: Maintains interoperability with legacy PROFIBUS DP slaves (DP-V0) from Siemens, Festo, and other vendors.

Typical Application Scenarios

Legacy Paper Machine Controls: Masters PROFIBUS networks for section drives (ABB ACS600) and QCS sensors in mills still operating Advant Controller 160 systems.

Water Treatment PLC Retrofit: Integrates new flowmeters (Krohne) with existing ABB S800 I/O racks without controller replacement.

Bulk Material Handling: Controls conveyor motor starters (SIRIUS 3RW) and weigh scales via PROFIBUS in cement/silo installations.

HVAC Control Panels: Interfaces with VAV controllers and damper actuators in building automation systems using BACnet/DP gateways.

Pharmaceutical Legacy Lines: Connects filling machine sensors to AC 800M controllers for FDA-compliant batch tracking.

Installation Commissioning and Maintenance Instructions

Installation Preparation: Mount the ABB CI853 3BSE030220R1 on a powered-down CI801 carrier. Verify carrier firmware ≥ V2.3. Use Type A shielded PROFIBUS cable (max. 1,200m at 93.75kbps). Terminate both bus ends with active terminators (switch ON). Ground cable shields at the control cabinet.

Maintenance Suggestions:

Annually: Clean backplane connectors with IPA; check bus terminator voltage (1.1V DC).

Monitor Control Builder diagnostics for “Station Not Responding” errors.

Replace only with identical hardware revision (check sticker suffix).

For firmware updates: Use Control Builder M Professional V7.1 or later.

Critical: Disable bus before module extraction to prevent network collapse.

Service and Guarantee Commitment

ABB provides 12-month warranty for new CI853 3BSE030220R1 modules. Support includes:

Legacy product technical assistance via ABB SupportLine

Firmware patches for cybersecurity vulnerabilities

Repair services for end-of-life modules (5-year commitment)

Migration consulting to CI854 series

Note: New units are discontinued; recommend verified refurbished sources. SIL recertification requires full system validation. Global stock limited – lead times may apply.