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ABB PM865K02 3BSE031150R1 Redundant Processor Unit
ABB PM865K02 3BSE031150R1 Redundant Processor Unit
ABB PM865K02 3BSE031150R1 Redundant Processor Unit
ABB PM865K02 3BSE031150R1 Redundant Processor Unit
Popular Product

ABB PM865K02 3BSE031150R1 Redundant Processor Unit


Manufacturer:ABB

Product Number:PM865K02 3BSE031150R1

Product Type:Redundant Processor Unit

Origin:Sweden

Dimensions:135 × 186 × 119 mm

Weight:2.9 kg

Views:36

Payment Methods:T/T, PayPal, Western Union

Condition:New & In Stock

Warranty:1 Year

Lead Time:1-3 Working Days

Certificate:COO

Courier partners:DHL, UPS, TNT, FedEx and EMS.

Business hours:7*24

Contact Sales

Product Description

The ABB PM865K02 (3BSE031150R1) is a robust redundant processor unit developed for use in ABB’s AC 800M controller family, forming a central component of the 800xA Distributed Control System (DCS). Built for high-availability applications and critical process automation, this processor supports full hot-redundancy and offers powerful computational performance suitable for complex automation strategies.

An enhanced version of the PM865 series, the PM865K02 includes significant improvements in hardware reliability and operational consistency, supporting a wide range of communication protocols and seamless integration with ABB’s S800 I/O modules. Its ability to run mission-critical control loops and maintain system integrity even under failure conditions makes it a cornerstone in modern industrial control systems.

Technical Specifications

Parameter Specification
Product Name Redundant Processor Unit
Model PM865K02
Order Code 3BSE031150R1
System Platform ABB AC 800M, 800xA
Processor Type High-speed RISC processor
Clock Speed Approx. 100 MHz
Redundancy Capability Full CPU redundancy via CEX-Bus
Memory 64 MB Flash memory, 32 MB DRAM
Real-Time Clock Yes, battery-backed
Non-Volatile Memory Yes
Communication Ports 2 x Ethernet (RJ45), 1 x RS-232, 1 x CEX-Bus
Supported Protocols MODBUS, TCP/IP, OPC, PROFIBUS, IEC 61850, PROFINET
I/O Compatibility ABB S800 I/O system
Diagnostics Built-in system monitoring and LED indicators
Power Supply Supplied via system backplane (24 VDC nominal)
Operating Temperature 0°C to +55°C
Storage Temperature -40°C to +70°C
Humidity Range 5% to 95% (non-condensing)
Firmware Upgrade Yes, via Control Builder M over Ethernet
Certifications CE, UL, cUL, RoHS, CSA
Dimensions (H x W x D) 135 × 186 × 119 mm
Weight 2.9 kg

Product Applications

The ABB PM865K02 is widely used in high-performance industrial sectors where real-time process reliability and system uptime are essential. Key applications include:

  • Power Generation & Distribution – For turbine control, grid monitoring, and load sharing

  • Oil & Gas Industry – Upstream and downstream automation, compressor stations, and pipeline control

  • Water and Wastewater Treatment – Pump management, SCADA integration, and system redundancy

  • Metals and Mining – Furnace control, motor drives, and process plant optimization

  • Pulp and Paper Manufacturing – Batch control, continuous process coordination, and quality regulation

  • Pharmaceutical Industry – Compliance-driven batch processing and traceability

Its rugged architecture and support for various fieldbuses make it suitable for both brownfield retrofits and greenfield deployments.

Product Advantages

  • Redundancy Built-In

    Designed to operate in high-availability mode, the PM865K02 seamlessly handles CPU failover to ensure continuous plant operation.

  • High-Speed Performance

    Equipped with a powerful processor and large memory capacity to handle complex logic, alarms, and process communication.

  • Modular and Scalable

    Easily expands with ABB’s S800 I/O modules and CI communication interfaces, offering excellent system scalability.

  • Multiple Communication Standards

    Supports major industrial protocols, providing flexible integration with field devices and supervisory control systems.

  • Ease of Engineering and Maintenance

    Configured using Control Builder M software, with built-in diagnostics to reduce commissioning and maintenance time.

  • Proven Industrial Reliability

    Built to withstand industrial stress environments, temperature ranges, and 24/7 operational demands.

Frequently Asked Questions (FAQ)

1. What is the primary use of the PM865K02 in automation systems?

It serves as the main CPU controller in ABB’s AC 800M platform, providing high-speed real-time control and redundancy.

2. Can this unit operate in a redundant CPU configuration?

Yes, it fully supports hot-redundant mode with automatic failover via the CEX-Bus connection.

3. What kind of memory does the unit offer?

The PM865K02 includes 64 MB Flash and 32 MB DRAM to support complex control applications.

4. How does the unit communicate with field devices?

Through built-in Ethernet ports, serial interfaces, and compatible communication modules like CI854 or CI860.

5. Is the PM865K02 compatible with S800 I/O modules?

Yes, it seamlessly integrates with ABB’s S800 I/O systems for scalable signal interfacing.

6. How are software updates performed?

Firmware and configuration updates are managed using Control Builder M software over Ethernet.

7. Does the module have integrated diagnostics?

Yes, it includes real-time LED indicators and system monitoring for fault detection and status updates.

8. Is the processor module hot-swappable?

In redundant configurations, the secondary unit can be replaced without process interruption.

9. Can it be used in safety-critical applications?

While not a SIL-rated module itself, it can be used within safety architectures with certified components.

10. What industries commonly deploy the PM865K02?

It is widely used in energy, petrochemical, paper, water treatment, and industrial automation sectors.

Popular Product

ABB PM865K02 3BSE031150R1 Redundant Processor Unit

Manufacturer:ABB

Product Number:PM865K02 3BSE031150R1

Product Type:Redundant Processor Unit

Origin:Sweden

Dimensions:135 × 186 × 119 mm

Weight:2.9 kg

Views:36

Payment Methods:T/T, PayPal, Western Union

Condition:New & In Stock

Warranty:1 Year

Lead Time:1-3 Working Days

Certificate:COO

Courier partners:DHL, UPS, TNT, FedEx and EMS.

Business hours:7*24

Contact Sales

Product Description

The ABB PM865K02 (3BSE031150R1) is a robust redundant processor unit developed for use in ABB’s AC 800M controller family, forming a central component of the 800xA Distributed Control System (DCS). Built for high-availability applications and critical process automation, this processor supports full hot-redundancy and offers powerful computational performance suitable for complex automation strategies.

An enhanced version of the PM865 series, the PM865K02 includes significant improvements in hardware reliability and operational consistency, supporting a wide range of communication protocols and seamless integration with ABB’s S800 I/O modules. Its ability to run mission-critical control loops and maintain system integrity even under failure conditions makes it a cornerstone in modern industrial control systems.

Technical Specifications

Parameter Specification
Product Name Redundant Processor Unit
Model PM865K02
Order Code 3BSE031150R1
System Platform ABB AC 800M, 800xA
Processor Type High-speed RISC processor
Clock Speed Approx. 100 MHz
Redundancy Capability Full CPU redundancy via CEX-Bus
Memory 64 MB Flash memory, 32 MB DRAM
Real-Time Clock Yes, battery-backed
Non-Volatile Memory Yes
Communication Ports 2 x Ethernet (RJ45), 1 x RS-232, 1 x CEX-Bus
Supported Protocols MODBUS, TCP/IP, OPC, PROFIBUS, IEC 61850, PROFINET
I/O Compatibility ABB S800 I/O system
Diagnostics Built-in system monitoring and LED indicators
Power Supply Supplied via system backplane (24 VDC nominal)
Operating Temperature 0°C to +55°C
Storage Temperature -40°C to +70°C
Humidity Range 5% to 95% (non-condensing)
Firmware Upgrade Yes, via Control Builder M over Ethernet
Certifications CE, UL, cUL, RoHS, CSA
Dimensions (H x W x D) 135 × 186 × 119 mm
Weight 2.9 kg

Product Applications

The ABB PM865K02 is widely used in high-performance industrial sectors where real-time process reliability and system uptime are essential. Key applications include:

  • Power Generation & Distribution – For turbine control, grid monitoring, and load sharing

  • Oil & Gas Industry – Upstream and downstream automation, compressor stations, and pipeline control

  • Water and Wastewater Treatment – Pump management, SCADA integration, and system redundancy

  • Metals and Mining – Furnace control, motor drives, and process plant optimization

  • Pulp and Paper Manufacturing – Batch control, continuous process coordination, and quality regulation

  • Pharmaceutical Industry – Compliance-driven batch processing and traceability

Its rugged architecture and support for various fieldbuses make it suitable for both brownfield retrofits and greenfield deployments.

Product Advantages

  • Redundancy Built-In

    Designed to operate in high-availability mode, the PM865K02 seamlessly handles CPU failover to ensure continuous plant operation.

  • High-Speed Performance

    Equipped with a powerful processor and large memory capacity to handle complex logic, alarms, and process communication.

  • Modular and Scalable

    Easily expands with ABB’s S800 I/O modules and CI communication interfaces, offering excellent system scalability.

  • Multiple Communication Standards

    Supports major industrial protocols, providing flexible integration with field devices and supervisory control systems.

  • Ease of Engineering and Maintenance

    Configured using Control Builder M software, with built-in diagnostics to reduce commissioning and maintenance time.

  • Proven Industrial Reliability

    Built to withstand industrial stress environments, temperature ranges, and 24/7 operational demands.

Frequently Asked Questions (FAQ)

1. What is the primary use of the PM865K02 in automation systems?

It serves as the main CPU controller in ABB’s AC 800M platform, providing high-speed real-time control and redundancy.

2. Can this unit operate in a redundant CPU configuration?

Yes, it fully supports hot-redundant mode with automatic failover via the CEX-Bus connection.

3. What kind of memory does the unit offer?

The PM865K02 includes 64 MB Flash and 32 MB DRAM to support complex control applications.

4. How does the unit communicate with field devices?

Through built-in Ethernet ports, serial interfaces, and compatible communication modules like CI854 or CI860.

5. Is the PM865K02 compatible with S800 I/O modules?

Yes, it seamlessly integrates with ABB’s S800 I/O systems for scalable signal interfacing.

6. How are software updates performed?

Firmware and configuration updates are managed using Control Builder M software over Ethernet.

7. Does the module have integrated diagnostics?

Yes, it includes real-time LED indicators and system monitoring for fault detection and status updates.

8. Is the processor module hot-swappable?

In redundant configurations, the secondary unit can be replaced without process interruption.

9. Can it be used in safety-critical applications?

While not a SIL-rated module itself, it can be used within safety architectures with certified components.

10. What industries commonly deploy the PM865K02?

It is widely used in energy, petrochemical, paper, water treatment, and industrial automation sectors.

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