ABB PFEA111-65 3BSE028140R65 Tension Sensor

The ABB PFEA111-65 (3BSE028140R65) is a high-precision tension sensor designed for real-time measurement of tensile force in demanding industrial applications. As part of ABB’s PFEA111 series, this model provides enhanced mechanical strength, high signal stability, and compatibility with ABB’s advanced web tension control systems.

Ideal for integration into metal strip processing, paper production, film extrusion, and wire manufacturing, the PFEA111-65 ensures smooth, accurate tension feedback, critical for product consistency and system reliability.

Its rugged design ensures exceptional performance even in harsh operating environments. With high overload tolerance and IP65 protection, it’s a dependable choice for mission-critical industrial processes.

Key Features

• High-accuracy tension measurement

• Wide measuring range for heavy-duty applications

• Stainless steel housing for corrosion and wear resistance

• Compact and robust mechanical structure

• Fast signal response with low drift

• Designed for integration into ABB’s tension control platforms

• IP65-rated protection for industrial environments

• Shock and vibration-resistant

• Long service life with low maintenance

• Plug-and-play compatible with ABB PFEA tension electronics

Technical Specifications

Industry Applications

• Steel and aluminum strip processing

• Paper and board manufacturing

• Plastic film and foil extrusion

• Textile and fabric tension control

• Wire and cable production

• Printing, packaging, and laminating machines

• Battery foil winding and slitting

• Conveyor belt force monitoring

Product Advantages

• Precision strain gauge technology ensures accurate and stable readings

• Compatible with ABB’s tension control amplifiers and automation systems

• Withstands heavy mechanical loads and process shocks

• IP65 protection ensures performance in dusty and wet environments

• Minimal drift over time improves long-term reliability

• Easy to integrate using standard connectors and mounting configurations

• Fast response time allows use in high-speed continuous production lines

• Suitable for both retrofit and OEM applications

• Reduces web breaks, material waste, and machine downtime

• Supported by ABB’s global service and documentation resources

Frequently Asked Questions (FAQ)

1. What is the output signal format of the PFEA111-65?

   It typically uses strain gauge output (1 mV/V), but can be paired with amplifiers for voltage or current outputs.

2. Is this model compatible with ABB tension controllers?

   Yes, it is fully compatible with ABB PFEA controllers and amplifiers.

3. Can it be used in humid or dusty environments?

   Yes, the IP65 rating ensures protection against dust and water spray.

4. What industries typically use this sensor?

   Steel processing, printing, packaging, paper, and cable manufacturing.

5. How is the sensor mounted?

   It can be flange or bracket mounted depending on application and machine design.

6. Does it require frequent calibration?

   No, it is stable and only requires periodic checks depending on system requirements.

7. What power supply does it use?

   Typically 24 V DC if used with ABB amplifiers.

8. What is the response time?

   Less than 10 milliseconds, suitable for fast-changing tension conditions.

9. Is this sensor suitable for retrofitting into older machines?

   Yes, its compact design and signal flexibility make it retrofit-friendly.

10. Does ABB provide documentation and support for this model?

    Yes, manuals, CAD drawings, and support are available via ABB’s website and technical team.