Epro PR6424/010-040+CON011 16mm Eddy Current Sensor

The Epro PR6424/010-040+CON011 16mm Eddy Current Sensor is a high-precision measurement tool designed for non-contact monitoring of displacement, proximity, and position. It operates based on the eddy current principle, which detects changes in the electromagnetic field caused by the proximity of conductive materials. This allows for accurate measurement without physical contact, making it ideal for high-speed and high-precision applications.

With a 16mm measurement range and the additional CON011 signal conditioning unit, this sensor offers enhanced versatility, stability, and flexibility. The sensor is equipped with a robust stainless steel housing that provides protection in harsh environments, making it suitable for a wide range of industrial settings such as turbine monitoring, quality control, and automated systems.

The Epro PR6424/010-040+CON011 is particularly beneficial in scenarios where precise position detection and gap measurement are critical. Whether used for vibration monitoring, shaft position sensing, or gap measurement, this sensor guarantees reliable performance even in challenging conditions. The CON011 unit ensures proper signal conversion and output, making it compatible with various control systems and data acquisition platforms.

Product Specifications

Product Applications

The Epro PR6424/010-040+CON011 16mm Eddy Current Sensor is ideal for a wide array of industrial and engineering applications. Some of the primary applications include:

1. Vibration Monitoring: The sensor is widely used in machinery such as turbines, compressors, and motors to detect vibrations and monitor the mechanical health of rotating equipment.

2. Shaft Position Sensing: It is essential in measuring the position of shafts and rotors in high-speed machinery, ensuring optimal performance and minimizing the risk of damage due to misalignment.

3. Proximity Sensing: The sensor detects the proximity of metallic objects, helping ensure safe distances in automated systems, including robotics and safety monitoring.

4. Gap Measurement: It accurately measures the gap between components, such as the clearance between a rotating shaft and its housing in turbines, motors, and other high-speed systems.

5. Automation Control Systems: The sensor provides vital feedback for automated control systems, ensuring precise control over mechanical processes.

6. Quality Control in Manufacturing: Used in manufacturing for continuous monitoring of critical dimensions and ensuring that products are within the specified tolerances.

7. Machine Condition Monitoring: Helps in continuous monitoring of machinery to prevent failures and to optimize maintenance schedules based on accurate displacement readings.

8. Monitoring of Rotating Equipment: The sensor provides real-time data on the displacement of rotating equipment, ensuring safe and efficient operation in industrial plants.

Product Advantages

1. Non-Contact Measurement: The sensor operates on the eddy current principle, which allows for non-contact measurement, eliminating wear and tear and ensuring long-term reliability.

2. High Precision: With an accuracy of ±0.05 mm and a resolution of 0.01 mm, the sensor ensures extremely precise measurements, which is crucial in critical applications.

3. Wide Temperature Range: The sensor is capable of operating in extreme temperatures from -40°C to +100°C, making it suitable for a variety of industrial environments.

4. Enhanced Signal Conditioning: The CON011 signal conditioning unit ensures stable signal output, making the sensor compatible with a wide range of monitoring and control systems.

5. Robust and Durable Design: With a stainless steel housing and IP67 protection rating, the sensor is built to withstand harsh environments, including exposure to dust, moisture, and physical wear.

6. Fast Response Time: The sensor provides real-time feedback with fast response times, which is essential for monitoring dynamic systems and preventing potential failures.

7. Versatile Output Options: The sensor offers both analog voltage and current outputs, providing flexibility in integration with various control and monitoring systems.

8. Easy Integration: The sensor’s compact design, combined with a standard 3-meter cable length, makes it easy to install and integrate into existing systems.

9. Cost-Effective: The combination of high precision, rugged design, and ease of integration ensures that the sensor is an affordable solution for a variety of applications.

10. Low Maintenance: The non-contact measurement technology, combined with a durable construction, results in minimal maintenance requirements and reduced downtime for operations.

Frequently Asked Questions (FAQs)

1. What is the measurement range of the Epro PR6424/010-040+CON011 sensor?

   • The sensor has a measurement range of 16 mm.

2. How does the sensor operate?

   • The sensor uses the eddy current principle, detecting changes in electrical resistance caused by the proximity of a ferromagnetic material.

3. What is the accuracy of the sensor?

   • The accuracy of the sensor is ±0.05 mm.

4. What is the output type of this sensor?

   • The sensor provides either an analog voltage or current output, depending on the system configuration.

5. What is the operating temperature range for the sensor?

   • The sensor operates within a temperature range of -40°C to +100°C.

6. Can the sensor be used in harsh environments?

   • Yes, the sensor features a stainless steel housing and an IP67 protection rating, making it resistant to dust, moisture, and mechanical wear.

7. What is the role of the CON011 unit?

   • The CON011 unit acts as a signal conditioner, ensuring stable output from the sensor and enabling compatibility with a variety of control systems.

8. What is the weight of the sensor and the CON011 unit?

   • The weighs 0.8 kg.

9. What is the typical cable length for this sensor?

   • The sensor comes with a standard 3-meter cable length.

10. What materials can the sensor detect?

    • The sensor is designed to detect ferromagnetic materials.