Woodward 8440-1560 Generator Controller

The Woodward 8440-1560 Generator Controller is an advanced control device designed to manage generator operations, synchronization, and protection in modern power systems. It integrates multiple generator control functions into a compact and intelligent unit, ensuring reliable power management in industrial, marine, and utility applications.

This controller is equipped with built-in monitoring, load management, voltage regulation, and fault detection features. It ensures precise synchronization of generators with the grid or with other generators, enabling smooth load transfer and improved system stability. By combining automation, protection, and monitoring in one platform, the 8440-1560 reduces complexity and improves the reliability of generator operations.

Built with rugged industrial design, the 8440-1560 is suitable for harsh environments and mission-critical applications where uninterrupted power is essential.

Product Specifications

Applications

The Woodward 8440-1560 Generator Controller is widely deployed in power systems where reliable and efficient generator management is essential:

• Power Plants – Synchronizes and regulates multiple generators for grid stability.

• Marine Industry – Manages onboard generator sets for reliable shipboard power.

• Oil & Gas – Provides generator control for offshore rigs, drilling platforms, and refineries.

• Industrial Facilities – Ensures stable generator operation for critical manufacturing processes.

• Data Centers and Hospitals – Supports backup generator synchronization during grid failure.

• Renewable Integration – Enables hybrid operation with wind, solar, and conventional sources.

Advantages

• Integrated Control Functions – Combines synchronization, load management, and protection in one device.

• High Accuracy – Provides precise voltage and frequency regulation for stable generator performance.

• Flexible Communication – Supports Modbus and digital I/O, with optional Ethernet connectivity.

• Enhanced Protection – Safeguards generators from voltage, frequency, and overload issues.

• Scalable Operation – Compatible with single and multiple generator systems.

• Rugged Industrial Design – Built to withstand vibration, temperature changes, and electrical noise.

• Simplified System Architecture – Reduces wiring and hardware complexity in generator panels.

• Cost-Effective Reliability – Minimizes downtime and ensures efficient power utilization.

FAQ

1. What frequency ranges does the 8440-1560 support?

   It is compatible with both 50 Hz and 60 Hz systems.

2. Can this controller synchronize multiple generators?

   Yes, it supports synchronization between multiple generator sets and with the utility grid.

3. What communication protocols are available for integration?

   It supports RS-485, Modbus, digital I/O, and optional Ethernet for supervisory systems.

4. How does the controller regulate generator voltage and frequency?

   It uses built-in regulation algorithms with ±0.5% accuracy.

5. Does the 8440-1560 provide load sharing capability?

   Yes, it can distribute load evenly among parallel generator sets.

6. What protection features are included in the module?

   It offers over/under voltage, over/under frequency, overload, and short-circuit protection.

7. Can it be configured for automatic generator start and stop?

   Yes, it supports auto start/stop sequences based on demand and system conditions.

8. Is the controller suitable for renewable energy hybrid systems?

   Yes, it can integrate with renewable sources for hybrid operation.

9. What type of mounting is supported for installation?

   It can be panel-mounted or rack-mounted in generator control cabinets.

10. How does the unit handle sudden load changes?

    It performs fast-response load adjustments and synchronization to maintain stability.