ABB PM863K02 3BSE088382R1 CPU Controller Unit

The ABB PM863K02 (3BSE088382R1) is an advanced CPU controller module developed for ABB’s AC 800M distributed control system (DCS). This unit belongs to the highly reliable and scalable ABB 800xA system platform, widely adopted across industries such as oil & gas, power generation, chemical processing, water treatment, and manufacturing.

The PM863K02 provides enhanced processing power, dual Ethernet communication, and comprehensive support for system redundancy, ensuring uninterrupted control in critical environments. With its hot-swappable design, robust construction, and compatibility with ABB’s S800 I/O series, the PM863K02 ensures system flexibility and high availability.

This model is similar to the PM863K01 but comes with additional accessories, including standard cables and terminators, offering a complete CPU package for easy integration into existing or new control systems.

Key Features

• High-performance 100 MHz PowerPC processor for fast and reliable operations.

• Supports dual-redundant CPU configurations with automatic switchover (<10 ms).

• Dual Ethernet ports for system and network redundancy.

• CompactFlash slot for secure firmware, application, and configuration storage.

• Galvanically isolated serial ports for high signal integrity.

• Hot-swappable for simplified maintenance and minimal downtime.

• Fully compatible with ABB S800 I/O and AC 800M modules.

• Wide operating temperature range suitable for industrial environments.

• CE, UL, and RoHS compliant for global applications.

• Includes necessary terminators and cabling for fast installation.

Technical Specifications

Industry Applications

• Oil & Gas: Reliable automation in offshore platforms, pipelines, and refineries.

• Power Generation: Control for thermal, nuclear, hydroelectric, and renewable energy facilities.

• Chemical & Petrochemical: Safe and efficient process control in hazardous environments.

• Water & Wastewater Treatment: Precision control and monitoring for treatment plants.

• Manufacturing: Flexible automation for assembly lines, machinery, and production systems.

• Pharmaceuticals: High-reliability process control ensuring compliance with industry regulations.

Product Advantages

• Enhanced Performance: 100 MHz CPU with 32 MB RAM for fast processing and reliable system operation.

• Redundancy Ready: Supports dual-CPU redundancy with seamless automatic failover under 10 milliseconds.

• Flexible Communication: Dual Ethernet ports and isolated serial interfaces provide robust and secure connectivity.

• Hot-Swappable: Designed for easy replacement without interrupting system operation, reducing downtime.

• Industrial Durability: Withstands harsh environments with wide temperature and humidity tolerances.

• Global Compliance: Certified to meet CE, UL, and RoHS standards for international deployment.

• Complete Package: Includes essential cables and terminators for quick, hassle-free installation.

• System Integration: Fully compatible with ABB’s S800 I/O and AC 800M control infrastructure.

• Secure Data Storage: CompactFlash slot ensures reliable storage of applications and configurations.

• Maintenance Friendly: Simplifies field maintenance with modular, accessible design.

Frequently Asked Questions (FAQ)

1. What is the processing speed of the PM863K02?

   It uses a 100 MHz PowerPC processor with 32 MB RAM for efficient control performance.

2. Does this model include installation accessories?

   Yes, the PM863K02 package includes cables and terminators for system setup.

3. Is the PM863K02 suitable for redundant system configurations?

   Yes, it fully supports dual-CPU redundancy with automatic failover in less than 10 ms.

4. What communication interfaces are available?

   The unit provides two Ethernet ports (RJ45) and two serial ports (COM3 RS-232C, COM4 isolated).

5. Can this controller be replaced while the system is running?

   Yes, the PM863K02 is hot-swappable, allowing replacement without shutting down the system.

6. What storage options are included?

   It features a CompactFlash slot for firmware, configuration, and application storage.

7. What is the operating environment for this unit?

   Operating temperature: -20°C to +60°C; Storage temperature: -40°C to +85°C; Humidity: 5% to 95% non-condensing.

8. What are the physical dimensions and weight?

   Dimensions: 135mm × 186mm × 238 mm; Weight: approximately 2.4 kg with accessories.

9. Is the PM863K02 compliant with global standards?

   Yes, it holds CE, UL, and RoHS certifications for international use.

10. Which ABB platforms is the PM863K02 compatible with?

    It integrates with ABB AC 800M, 800xA, and S800 I/O system components.