The ABB PM863K01 (3BSE088381R1) is a powerful, high-performance CPU controller unit designed for ABB’s AC 800M distributed control system (DCS). As part of ABB’s 800xA system family, the PM863K01 offers advanced processing capabilities, redundancy support, and robust communication interfaces essential for demanding industrial automation environments.

Building upon the performance of previous models, the PM863K01 enhances system reliability, enables seamless redundancy with fast failover, and provides ample processing resources for real-time control and data handling. It is particularly suited for complex, safety-critical, and high-availability industrial processes across energy, manufacturing, oil and gas, and utilities sectors.

Key Features

• High-performance 100 MHz PowerPC processor for fast, reliable operation.

• Redundancy support with automatic switchover in under 10 milliseconds.

• Dual independent Ethernet ports for network redundancy and system communication.

• CompactFlash slot for firmware, configuration, and application storage.

• Isolated serial ports for enhanced signal integrity and robust data exchange.

• Hot-swappable module design minimizes system downtime during maintenance.

• Compatible with ABB’s S800 I/O and AC 800M product family.

• Industrial-grade durability with wide operating temperature range.

• Global certifications (CE, UL, RoHS compliant) for safe deployment worldwide.

• DIN-rail mounting with secure slide-lock installation.

Technical Specifications

Industry Applications

• Power Generation: Reliable control for thermal, nuclear, and renewable energy plants.

• Oil & Gas: Automation and monitoring in offshore platforms, refineries, and pipelines.

• Chemicals and Petrochemicals: Safe, real-time process control for hazardous environments.

• Water and Wastewater Treatment: Precise control and monitoring of municipal and industrial treatment facilities.

• Manufacturing: Automation for production lines, machine control, and material handling systems.

• Pharmaceuticals: Reliable control and data integrity for regulated manufacturing environments.

Product Advantages

• High Processing Power: 100 MHz CPU ensures fast, reliable process execution.

• System Redundancy: Supports CPU redundancy for high-availability applications.

• Fast Failover: Automatic switchover within 10 ms prevents system interruptions.

• Flexible Communication: Dual Ethernet ports and isolated serial interfaces provide robust connectivity.

• Scalable System Integration: Fully compatible with ABB’s S800 I/O and 800xA system architecture.

• Maintenance-Friendly: Hot-swappable design simplifies replacement and reduces downtime.

• Durable and Reliable: Wide operating temperature range and industrial-grade construction.

• Global Standards Compliance: Certified to CE, UL, and RoHS standards.

• Compact and Efficient: Space-saving DIN-rail installation with secure mounting.

• Data Security: CompactFlash storage provides safe, reliable data and configuration storage.

Frequently Asked Questions (FAQ)

1. What is the processor specification of the PM863K01?

   It features a high-performance 100 MHz PowerPC processor with 32 MB of RAM.

2. Does the PM863K01 support system redundancy?

   Yes, it supports dual-CPU redundancy with automatic failover under 10 milliseconds.

3. What communication ports are included?

   It offers 2 Ethernet RJ45 ports (CN1, CN2) and 2 serial ports (COM3 RS-232C, COM4 isolated).

4. Is the PM863K01 hot-swappable?

   Yes, it can be replaced without shutting down the system, minimizing downtime.

5. What type of storage is available?

   The unit includes a CompactFlash slot for storing firmware, configuration, and application data.

6. What is the operating temperature range?

   -20°C to +60°C for operation, with a storage range of -40°C to +85°C.

7. Is a backup battery included?

   Yes, it uses a lithium battery for memory backup and real-time clock retention.

8. What are the dimensions and weight?

   The unit measures 135mm × 186mm × 119 mm and weighs approximately 1.2 kg.

9. Does the PM863K01 comply with international standards?

   Yes, it is CE, UL, and RoHS compliant for global use.

10. What system platforms is it compatible with?

    It integrates with ABB AC 800M control systems, 800xA environments, and S800 I/O modules.