Honeywell TK-RPCXX1 Experion LS AC Power Supply

The Honeywell TK-RPCXX1 is a Remote Process Control Module designed for use within the Honeywell TDC3000 and Experion Process Knowledge System (PKS) environments. Built to facilitate high-speed, reliable data communication and process control, the TK-RPCXX1 acts as a crucial intermediary that bridges distributed control and remote field input/output modules. Its primary role is to enhance the integration and extendibility of control systems across large-scale industrial operations, including oil & gas, chemical processing, power generation, and manufacturing.

With its rugged build and industrial-grade electronics, the TK-RPCXX1 ensures seamless control performance even under harsh environmental conditions. Its plug-in architecture and firmware compatibility with Honeywell’s Universal Control Network (UCN) make it a modular and serviceable component in critical process automation systems.

Technical Specifications

Applications

The Honeywell TK-RPCXX1 is widely used across numerous industries where centralized process control and distributed input/output integration are critical. Some common application areas include:

• Oil & Gas: Distributed pipeline monitoring, refinery process control.

• Power Plants: Turbine control systems, electrical substation automation.

• Chemical Processing: Reactor control, safety instrumented systems.

• Pharmaceuticals: Batch processing, cleanroom automation.

• Water & Wastewater Treatment: SCADA integration, pump station automation.

• Pulp & Paper Industry: Process instrumentation and distributed control.

Product Advantages

1. High Reliability: Designed for mission-critical applications with robust failure resistance.

2. Seamless Integration: Fully compatible with Honeywell TDC3000 and Experion PKS systems.

3. Compact Design: Space-efficient form factor suitable for control cabinets and tight enclosures.

4. Ease of Maintenance: Modular architecture allows for quick replacement and upgrades.

5. Rugged Construction: Built to perform in high EMI/RFI and extreme environmental conditions.

6. Stable Communication: Ensures real-time data processing over Honeywell UCN architecture.

7. Long Lifecycle: Backed by Honeywell’s legacy system support and extended service models.

8. Energy Efficient: Low power consumption design supports green initiatives in industrial systems.

Installation Instructions

1. Preparation: Ensure the system is powered down and properly grounded before installation.

2. Mounting: Attach the module to the DIN rail or backplane as specified in your system documentation.

3. Connection: Connect the UCN cables and power wiring according to the labeled terminals.

4. Configuration: Use the Honeywell control software suite to initialize the module and validate UCN communication.

5. Testing: Run system diagnostics to verify the module is properly linked and functional.

6. Commissioning: Apply any required firmware updates or system tags per the control strategy.

FAQs

Q1: What system platforms support the TK-RPCXX1?

A1: It is fully supported on Honeywell’s TDC3000 and Experion PKS platforms.

Q2: Can this module be hot-swapped?

A2: No, the TK-RPCXX1 must be replaced with power isolated to avoid damaging the module or control system.

Q3: What kind of communication protocol does it use?

A3: It operates over Honeywell’s proprietary Universal Control Network (UCN) protocol.

Q4: Is there any built-in redundancy feature?

A4: While the module itself is not redundant, it can be paired in redundant system configurations.

Q5: Can it be used outdoors?

A5: No, it should be installed in a protective enclosure suited for indoor or control room environments.

Q6: How can I identify a faulty TK-RPCXX1?

A6: Most systems will flag the module via the HMI with diagnostics indicating loss of communication or hardware failure.

Q7: What firmware does it support?

A7: Firmware compatibility varies slightly depending on your DCS version, but it typically supports the latest UCN firmware sets.

Q8: Is software configuration required post-installation?

A8: Yes, configuration is needed using Honeywell’s engineering tools to assign addresses and link tags.

Q9: Does it support third-party integration?

A9: No, it is designed for use exclusively with Honeywell’s DCS architecture.

Q10: What maintenance is recommended?

A10: Periodic visual inspection and UCN diagnostics every 6-12 months are suggested to ensure module health.