General Electric IC200MDL640K VersaMax Discrete Input Modules

The GE IC200MDL640K is a high‑performance discrete output module belonging to the VersaMax family, a modular and highly scalable control solution developed by GE Fanuc (now GE Automation). It is designed to provide reliable 24 V DC output switching in industrial environments, supporting a range of applications from simple machine control to complex process automation.

The module features 32 output points grouped into four isolated groups of eight, allowing flexible wiring and protection schemes. With its compact size and high output density, it optimizes cabinet space and simplifies wiring in distributed I/O systems.

Product Parameters

Product Applications

The IC200MDL640K is widely used in:

• Automated assembly lines requiring rapid and precise output control.

• Conveyor systems where high‑density output reduces wiring complexity.

• Packaging machinery that needs reliable 24 V DC output signals.

• Food and beverage process control systems.

• Water treatment facilities with modular distributed I/O.

• Material handling and warehouse automation.

• General industrial machinery control.

Its high channel count and robust isolation make it suitable for applications demanding safety and reliability alongside compact design.

Product Advantages

• High output density: 32 channels reduce module count and save panel space.

• Group isolation: Four groups of eight outputs help prevent whole‑module shutdowns from single faults.

• Fast response time: Enhances performance in high‑speed automation tasks.

• Modular design: Easily integrates into existing VersaMax racks.

• Clear status LEDs: Quick troubleshooting and status verification.

• Flexible installation: Supports both DIN rail and panel mounting.

• Reliable sourcing outputs: Protect downstream devices and simplify wiring.

FAQ

Q1: What is the output type of IC200MDL640K?

A1: It provides sourcing (positive logic) 24 V DC discrete outputs.

Q2: Can this module be used with inductive loads?

A2: Yes, but it is recommended to use external flyback diodes or suppression devices to protect outputs.

Q3: Is it compatible with earlier VersaMax CPUs?

A3: Yes, it works seamlessly with existing VersaMax CPUs and network interface units.

Q4: How are the outputs grouped?

A4: The module has 32 outputs divided into four isolated groups of eight.

Q5: What happens if one group fails?

A5: Other groups remain operational, minimizing the impact of a fault.

Q6: Does it support hot‑swap?

A6: No, modules should be replaced with power off to avoid system disruption.

Q7: How is output status indicated?

A7: Each output channel has an individual LED on the front panel.

Q8: What is the maximum total output current?

A8: The module supports up to 16 A total across all outputs.

Q9: Can it be mounted horizontally and vertically?

A9: Yes, both orientations are supported, but proper ventilation must be ensured.

Q10: Does it have built‑in protection against overcurrent?

A10: Basic overcurrent protection is provided, but external fusing is recommended for additional safety.