The Epro PR6424/010-100+CON021 is a highly advanced 16mm Eddy Current Sensor designed for precise, non-contact measurement of displacement, vibration, and position in industrial applications. Combining the high accuracy of the PR6424/010-100 Eddy Current Sensor with the additional features provided by the CON021, this model offers increased reliability and enhanced functionality, making it ideal for use in critical and high-precision environments.

The sensor uses the principle of eddy current measurement, allowing it to detect minute changes in the distance between the sensor and the target metal surface without physical contact. This non-contact feature significantly reduces wear and tear and increases the lifespan of the sensor. It is specifically designed for industries where high precision, durability, and robustness are required, such as automotive, aerospace, manufacturing, and energy production.

The CON021 adds flexibility to the sensor, providing more output options and enabling easier integration with existing systems. With its versatile design, the PR6424/010-100+CON021 is suitable for a wide range of applications, from quality control in manufacturing to machinery monitoring in industrial processes.

Product Specifications

Below are the detailed specifications for the Epro PR6424/010-100+CON021 16mm Eddy Current Sensor:

Product Applications

The Epro PR6424/010-100+CON021 16mm Eddy Current Sensor is widely used in applications where precise, non-contact measurement of displacement, vibration, and position is essential. Some of the key applications include:

• Machine Monitoring: Used for real-time monitoring of rotating machinery, motors, and shafts in industries like automotive, aerospace, and energy, ensuring early detection of misalignments or faults.

• Quality Control: In manufacturing, the sensor plays a crucial role in quality assurance, providing exact measurements for the inspection of parts and components on production lines.

• Vibration Monitoring: The sensor is utilized in the continuous monitoring of vibration in critical systems such as turbine generators, compressors, and pumps, helping to avoid operational failures.

• Automated Systems: Used in automated machinery and robotic systems to ensure precise control and alignment of moving parts.

• Test Equipment: The PR6424/010-100+CON021 is employed in test setups where accurate displacement measurements are required for research, development, or failure analysis.

• Position Control Systems: Ideal for positioning applications where high accuracy and minimal drift are needed, including in CNC machines and automated assembly lines.

Product Advantages

The Epro PR6424/010-100+CON021 offers numerous advantages, making it an excellent choice for demanding industrial environments:

• High Precision: With a resolution of 0.01mm, this sensor provides highly accurate displacement measurements, critical in applications where small deviations can lead to significant consequences.

• Non-contact Measurement: The eddy current technology eliminates physical contact with the target, which reduces wear, tear, and the need for frequent maintenance or recalibration.

• Wide Temperature Range: Capable of operating in temperatures between -40°C and +120°C, the sensor is adaptable to various industrial environments, from freezing cold to high-temperature settings.

• Fast Response Time: The sensor’s 1ms response time ensures real-time monitoring and immediate detection of any significant changes in the system being monitored.

• IP67 Rating: The PR6424/010-100+CON021 has an IP67 rating, meaning it is fully protected against dust and can withstand immersion in water for short periods, making it reliable even in harsh environments.

• Versatile Output: With both analog (0-10V) and digital outputs, the sensor can be easily integrated into a wide range of control systems, providing flexibility for different application needs.

• Durability: Built to last, the sensor features a robust housing, high resistance to external factors, and long operational lifespans, minimizing the need for frequent replacements.

• Simple Integration: The M12 connector and 3-meter cable length simplify the integration process, making it easier to connect to existing systems.

• Safety Certifications: With CE and UL certifications, the sensor meets international safety standards, ensuring reliable performance across various applications.

• Reduced Downtime: The precise and real-time data provided by this sensor helps to detect early signs of machine wear or failure, thereby reducing unplanned downtime and extending the life of critical equipment.

FAQ

1. How does the Epro PR6424/010-100+CON021 sensor work?

   • The sensor uses eddy current technology to measure changes in the distance between the sensor and the target metal, providing accurate displacement data without contact.

2. What is the measurement range of this sensor?

   • The sensor can measure up to 16mm, offering high precision over this range.

3. What type of metals can be detected by this sensor?

   • The sensor is specifically designed for use with ferrous metals, including steel, iron, and other magnetic materials.

4. What is the sensor’s output type?

   • The Epro PR6424/010-100+CON021 provides both analog (0-10V) and digital outputs, making it flexible for various control systems.

5. What is the power supply requirement for this sensor?

   • The sensor requires a 24V DC power supply with a ±5% tolerance.

6. Can this sensor be used in high-temperature environments?

   • Yes, it operates in a temperature range from -40°C to +120°C, making it suitable for extreme conditions.

7. What is the sensor’s resolution?

   • The sensor offers a high resolution of 0.01mm, providing precise displacement measurements.

8. What is the response time of the Epro PR6424/010-100+CON021 sensor?

   • The sensor has a quick response time of 1ms, enabling real-time monitoring and immediate detection.

9. How durable is the sensor in harsh environments?

   • The sensor has an IP67 rating, ensuring protection against dust and water, making it reliable in challenging environments.

10. How easy is it to integrate this sensor into an existing system?

    • The sensor comes with an M12 connector and a 3-meter cable, making integration into various control systems straightforward and simple.