Epro PR6424/105-000 16mm Eddy Current Sensor

The Epro PR6424/105-000 is a high-precision 16mm Eddy Current Sensor designed to provide reliable, non-contact displacement and position measurements. This sensor utilizes the eddy current principle, where an electromagnetic field interacts with a conductive target to detect small displacements. The PR6424/105-000 sensor is ideal for applications that require high-speed, dynamic measurement of displacement in machinery, automated systems, and testing environments.

This sensor excels in harsh conditions due to its non-contact design, which eliminates wear from physical contact, making it highly reliable for applications that require high-frequency measurements. With its robust construction and excellent precision, it is used in various industrial sectors where accurate displacement or position monitoring is essential.

Product Specifications

Product Applications

The Epro PR6424/105-000 16mm Eddy Current Sensor is versatile and widely used in various industries for precise displacement and position measurement. Key applications include:

• Rotating Machinery Monitoring: The sensor is used to measure the displacement of rotating parts such as motors, turbines, and pumps. It is essential for detecting misalignments, wear, and vibration in rotating machinery, ensuring timely maintenance.

• Vibration and Condition Monitoring: It is widely used in vibration monitoring systems for detecting the early signs of mechanical failure. The sensor helps ensure that machines are running smoothly and within acceptable limits.

• Position and Displacement Measurement: The sensor is used in automated systems to measure the precise position of mechanical parts without contact. This is particularly useful in automated assembly lines, robotics, and material handling systems.

• Testing and Material Analysis: The sensor is used in laboratories and material testing applications to monitor displacement and deformations in materials under various stress conditions, providing valuable insights into material properties.

• Automation and Manufacturing: In production lines, this sensor helps ensure that parts are correctly positioned, improving the overall efficiency and accuracy of manufacturing processes.

• Machine Health Monitoring: The sensor is integrated into condition monitoring systems to detect potential mechanical issues in real-time, helping to extend equipment life and prevent unplanned downtime.

Product Advantages

• Non-Contact Measurement: The PR6424/105-000 sensor uses the eddy current principle, offering non-contact displacement measurements, which eliminates mechanical wear and tear. This is especially beneficial in high-speed or harsh environments.

• High Precision: With an accuracy of ±0.1% and a resolution of 0.001 mm, the sensor delivers highly precise data, making it suitable for applications that demand high levels of measurement accuracy.

• Wide Frequency Range: The sensor operates at frequencies up to 50 kHz, which enables it to measure rapid changes in displacement, making it ideal for dynamic applications such as rotating machinery and vibration analysis.

• Compact Design: The sensor’s 16mm diameter is compact, allowing it to fit into tight spaces where other sensors may not be feasible. This makes it highly versatile in various installation environments.

• Robust and Durable: With an IP67 rating, the sensor is dustproof and water-resistant, making it suitable for industrial environments with exposure to harsh conditions such as dust, moisture, or dirt.

• Wide Operating Temperature Range: The -20°C to +85°C operating temperature range ensures that the sensor remains functional in a variety of environmental conditions, from cold storage to high-temperature industrial environments.

• Flexible Output Options: The sensor provides both 4-20mA and 0-10V output signals, making it compatible with a wide range of control and monitoring systems.

FAQ

Q1: How does the Epro PR6424/105-000 Eddy Current Sensor work?

The sensor operates based on the eddy current principle. It generates an electromagnetic field that induces currents in a nearby conductive target. Changes in the target’s position alter the impedance of the sensor coil, which is then measured to determine the displacement.

Q2: What is the measurement range of the PR6424/105-000?

The sensor has a measurement range of 0 to 5 mm, suitable for precise displacement and position measurements in a variety of industrial applications.

Q3: What output signals are provided by the sensor?

The sensor offers both 4-20mA and 0-10V output signals, providing flexibility for integration with different control and monitoring systems.

Q4: What is the frequency range of the sensor?

The sensor operates at frequencies up to 50 kHz, which allows it to measure high-speed displacements in dynamic environments.

Q5: How accurate is the sensor?

The PR6424/105-000 sensor offers an accuracy of ±0.1% of full scale, ensuring reliable and precise measurements, even in demanding conditions.

Q6: Can this sensor be used in environments with vibrations?

Yes, the non-contact nature of the sensor makes it ideal for applications with vibrations, such as rotating machinery, where traditional contact-based sensors may wear out.

Q7: Is the PR6424/105-000 sensor resistant to water and dust?

Yes, the sensor has an IP67 rating, meaning it is both dustproof and water-resistant, making it suitable for harsh industrial environments.

Q8: What is the operating temperature range of the sensor?

The sensor operates within a temperature range of -20°C to +85°C, making it versatile for use in a wide range of environmental conditions.

Q9: What power supply does the PR6424/105-000 require?

The sensor requires a 15-30V DC power supply to operate, which is typical for many industrial sensors.

Q10: Is this sensor compatible with non-ferrous materials?

Yes, the eddy current principle allows the sensor to work with both ferrous and non-ferrous materials, as long as the target is electrically conductive.