ABB CI542-DP 1SAP224200R0001 Interface Module

The ABB CI542-DP 1SAP224200R0001 Interface Module is a high-performance PROFIBUS DP communication module designed for seamless integration with ABB AC500 PLC systems. It serves as a bridge between the PLC and PROFIBUS DP field devices, enabling real-time and deterministic data exchange across complex automation environments.

Built on ABB’s industry-leading automation technology, the CI542-DP provides master and slave communication capabilities, supporting a wide range of applications in discrete manufacturing, process industries, and utilities. It is equipped with advanced diagnostics and flexible configuration options, ensuring network transparency and operational reliability.

Thanks to its robust design, wide operating temperature range, and DIN-rail mountability, this interface module is well-suited for deployment in harsh industrial environments. ABB’s Automation Builder engineering suite allows easy configuration and maintenance of the module, streamlining project commissioning and lifecycle management.

Product Parameters

Applications

The ABB CI542-DP Interface Module is highly versatile and finds applications in a variety of industrial sectors:

• Automotive Manufacturing

  Synchronization of robots, PLCs, and field devices on high-speed assembly lines.

• Food & Beverage Industry

  Integration of process equipment such as pumps, valves, drives, and sensors.

• Chemical and Pharmaceutical Processing

  PROFIBUS-based field device connectivity for batch control and continuous processes.

• Energy Generation

  Communication with instrumentation and protective relays in power plants.

• Water Treatment Plants

  Automation of pumps, motors, flow meters, and dosing systems.

• Material Handling & Logistics

  Interfacing conveyor systems, barcode scanners, and automatic storage systems.

Product Advantages

• High-Speed Communication

  Supports data transmission rates of up to 12 Mbps, ensuring fast and efficient communication.

• Master & Slave Functionality

  Operates flexibly as PROFIBUS DP Master or DP Slave, fitting various network topologies.

• Advanced Diagnostics

  Supports standard PROFIBUS diagnostics and extended features for easy fault isolation.

• Wide Temperature Range

  Operates reliably in temperatures from -25 °C to +60 °C.

• Galvanic Isolation

  Protects connected devices from voltage spikes and electromagnetic disturbances.

• Compact & Modular Design

  Space-saving DIN-rail mounting with hot-swappable capabilities.

• Ease of Integration

  Seamless integration with ABB Automation Builder and AC500 PLC platform.

• Compliance with Global Standards

  CE, UL, cULus, RoHS certified for international use.

• Robust & Reliable

  Designed for 24/7 industrial operation in harsh environments.

• Field-Upgradable Firmware

  Allows future-proof upgrades and feature enhancements without hardware changes.

FAQ (10 Professional Questions & Answers)

1. What is the main function of the CI542-DP module?

   It serves as a PROFIBUS DP communication interface, connecting ABB PLCs with PROFIBUS DP field devices.

2. Can the CI542-DP operate both as DP Master and DP Slave?

   Yes, the CI542-DP can be configured as either a Master or Slave according to project needs.

3. What is the maximum PROFIBUS transmission rate supported?

   It supports communication speeds from 9.6 kbps up to 12 Mbps.

4. How many PROFIBUS DP devices can it control as a master?

   It supports up to 125 DP slaves, subject to the overall PLC program and network load.

5. What diagnostics features does the CI542-DP offer?

   It provides standard PROFIBUS diagnostic telegrams, extended diagnostics, and supports PROFIBUS alarm handling.

6. Can the firmware of the module be upgraded on-site?

   Yes, the firmware is field-upgradable via ABB’s Automation Builder suite.

7. Is it suitable for redundancy and failover systems?

   It can be integrated into redundant PROFIBUS architectures, depending on system design and PLC programming.

8. What type of PROFIBUS connectors does it use?

   The module uses a standard 9-pin D-Sub female connector for PROFIBUS DP network connections.

9. Can it be used with third-party PROFIBUS devices?

   Yes, it is fully compliant with PROFIBUS standards, ensuring compatibility with third-party devices.

10. What environmental protection does the CI542-DP have?

    The module has IP20 protection and operates under industrial environmental conditions.