ABB SM810K01 3BSE030928R1 Safety CPU Module Kit

The ABB SM810K01 3BSE030928R1 is a high-integrity Safety CPU Module Kit that forms a critical part of the ABB AC 800M High Integrity controller family. This module is specifically engineered for safety applications that require compliance with the highest levels of functional safety standards, including SIL 3 (Safety Integrity Level 3) according to IEC 61508.

The SM810K01 enables integration of both safety and process control in a single system. It is used in industries where personnel and equipment protection is paramount, such as oil and gas, chemicals, power generation, and other process-intensive environments. This Safety CPU module kit offers deterministic performance, fault-tolerant design, and seamless engineering integration within ABB’s 800xA and Control Builder Safe environments.

With built-in redundancy, fail-safe capabilities, and diagnostics, this module ensures uninterrupted operation in safety-critical systems and provides peace of mind for automation engineers and plant operators.

Product Specifications

Applications

The ABB SM810K01 Safety CPU Module Kit is designed to deliver dependable performance in the most demanding and safety-critical environments. Some of its key application areas include:

• Oil and Gas Platforms – Emergency shutdown systems (ESD), fire and gas systems (F&G).

• Chemical Processing Plants – Burner management systems and toxic release monitoring.

• Power Plants – Steam turbine control and boiler protection systems.

• Pharmaceutical Manufacturing – Safe control of batch processes and sterile areas.

• Water Treatment Facilities – Emergency stop functions and equipment fail-safes.

• Mining and Metals – Motor protection and heavy machinery safety systems.

Product Advantages

• Integrated Safety and Process Control: Enables unified control logic for both safety and standard automation tasks.

• SIL3 Certified: Complies with stringent international functional safety standards.

• Dual-CPU Safety Architecture: Each processor independently executes the safety application for maximum reliability.

• Fast and Deterministic Performance: Guarantees sub-10ms execution cycles for safety logic.

• Diagnostic and Fault Tolerance: Advanced error detection, watchdogs, and memory verification improve system resilience.

• Seamless Engineering Tools: Works within ABB’s 800xA and Control Builder Safe for efficient configuration.

• Redundancy Support: Ensures continuous operation even in the event of a failure.

• Secure Communication: Designed with secure safety communication for distributed systems.

• Compact and Modular: Easy to mount, replace, and scale according to application requirements.

Frequently Asked Questions (FAQ)

1. What is the primary function of the ABB SM810K01 module?

   It serves as a high-integrity Safety CPU, executing safety logic independently in critical applications.

2. Is the SM810K01 module certified for SIL3 applications?

   Yes, it is TÜV-certified for SIL3 compliance under IEC 61508 and PL e per ISO 13849-1.

3. Can the SM810K01 be used in standard process control as well?

   Yes, it allows combined process and safety control in one integrated controller.

4. What software is required to program the SM810K01?

   The module is configured using ABB’s Control Builder Safe engineering software.

5. Does the module support redundancy?

   Yes, it can operate in redundant configurations for high-availability systems.

6. What diagnostic features are built into the SM810K01?

   It includes self-checking, memory validation, CRC monitoring, and watchdog timers.

7. Can this module communicate over Ethernet and PROFIBUS?

   Yes, it has redundant communication interfaces including PROFIBUS and Ethernet.

8. Is the module hot-swappable?

   No, the system should be powered down before replacing or removing the SM810K01 module.

9. What safety systems is it typically used in?

   Applications include ESD, F&G, BMS, and other life-critical protection systems.

10. What happens if one CPU fails?

    In redundant architecture, the system seamlessly switches to the backup, maintaining safe operation.