Epro PR6424/109-100 16mm Eddy Current Sensor

The Epro PR6424/109-100 is a 16mm Eddy Current Sensor engineered for precise, non-contact measurement of displacement, vibration, and proximity. This sensor utilizes Eddy Current technology, which operates by generating a magnetic field to detect changes in the position of metallic objects. The sensor is widely used for condition monitoring in industrial applications, offering high accuracy, durability, and fast response times.

By providing real-time feedback, the Epro PR6424/109-100 helps in early detection of potential mechanical issues, ensuring proactive maintenance and reducing downtime in industrial systems.

Product Specifications

Applications

The Epro PR6424/109-100 16mm Eddy Current Sensor is used across multiple industries for various monitoring and measurement tasks:

• Condition Monitoring: Ideal for continuous monitoring of machinery components like motors, pumps, and turbines, detecting signs of wear or malfunction early.

• Automotive Industry: Provides precise measurements in automotive assembly lines for components such as suspension systems, engine parts, and more.

• Aerospace: Used in aerospace applications to monitor turbine blades, engine components, and other critical systems that require high precision.

• Industrial Automation: Integral in automation systems for feedback and control, enabling smooth operation and real-time diagnostics in automated machinery.

• Vibration Monitoring: Assists in measuring vibrations in machinery, which is crucial for identifying imbalances or faults in rotating equipment.

• Scientific Research: Frequently employed in laboratories for experiments requiring high-precision displacement and vibration measurements.

Advantages

• Non-Contact Measurement: Using Eddy Current technology, the sensor provides non-contact measurements, reducing wear and tear and extending the lifespan of both the sensor and the machinery.

• High Precision: The 1 μm resolution ensures the detection of even the smallest changes in displacement, making it ideal for applications requiring high accuracy.

• Robust Construction: With an IP67 rating, the sensor is dustproof and waterproof, enabling reliable performance even in harsh industrial environments.

• Fast Response Time: The sensor boasts a response time of less than 1 ms, providing immediate feedback, which is essential for high-speed applications.

• Wide Measurement Range: The sensor can measure displacement over a wide range, from ±5 mm to ±10 mm, making it versatile for both small and large-scale applications.

• Durability: Designed for long-term use in demanding environments, the sensor can operate effectively across a broad temperature range from -40°C to +85°C.

• Compact Size: With a 16mm probe diameter, it is compact enough to fit in tight spaces while still delivering precise measurements.

• Versatile Output Options: The sensor provides analog outputs (both voltage and current), making it compatible with a variety of monitoring systems and controllers.

• Ease of Integration: The sensor’s standard 24 VDC power supply makes it easy to integrate into existing industrial systems without the need for special modifications.

FAQ

1. How does the Epro PR6424/109-100 sensor work?

The Epro PR6424/109-100 uses Eddy Current technology, where an electromagnetic field is induced to interact with metallic surfaces. The sensor detects variations in the electromagnetic field as the metal’s position changes, allowing for precise measurement of displacement and vibration.

2. What is the measurement range of the sensor?

The sensor’s measurement range is typically between ±5 mm to ±10 mm, depending on the specific application, allowing it to measure small to large displacements with high accuracy.

3. What is the resolution of the Epro PR6424/109-100?

The sensor provides a 1 μm resolution, meaning it can detect minute changes in displacement, making it highly accurate for precise measurements.

4. What type of output does the sensor provide?

The Epro PR6424/109-100 provides analog outputs, which include options for current (4-20 mA) and voltage (0-10 V), depending on the setup and system requirements.

5. Can the sensor measure vibrations?

Yes, the Epro PR6424/109-100 is designed for both vibration and displacement monitoring, making it ideal for applications such as rotating machinery, where vibration monitoring is crucial.

6. Is the sensor suitable for use in high-speed applications?

Yes, the sensor features a response time of less than 1 ms, making it well-suited for high-speed applications that require quick feedback, such as in dynamic or rotating equipment.

7. What materials can be measured by this sensor?

The Epro PR6424/109-100 is designed to measure conductive materials, including metals such as steel, aluminum, and copper, commonly found in industrial machinery and systems.

8. Can the sensor be used in automation systems?

Yes, the Epro PR6424/109-100 can be easily integrated into industrial automation systems, providing real-time data for monitoring and control of automated machinery.

9. What is the environmental rating of the sensor?

The sensor is rated IP67, meaning it is dustproof and waterproof, making it highly durable and able to perform well in harsh industrial environments where dust, moisture, and debris are present.

10. What is the power supply requirement for the sensor?

The sensor operates with a 24 VDC power supply, which is standard for most industrial equipment, making it easy to integrate into existing systems without additional modifications.