Epro PR6424/010-120+CON010 16mm Eddy Current Sensor

The Epro PR6424/010-120+CON010 16mm Eddy Current Sensor is a precision-engineered monitoring device developed for accurate, non-contact measurement of shaft displacement, vibration, and relative position in rotating machinery. It is designed to function reliably in high-demand applications such as turbines, compressors, pumps, and electric motors. With its robust construction and stable signal performance, this sensor ensures reliable condition monitoring and early fault detection, helping operators to reduce downtime and extend machine lifespan.

Equipped with a 16mm probe diameter and paired with the CON010 converter, this model provides optimized signal conditioning and seamless integration into advanced monitoring systems. It is built to withstand harsh industrial environments with high levels of temperature fluctuation, vibration, and electromagnetic interference.

Product Parameters

Product Applications

The PR6424/010-120+CON010 sensor is widely used in industrial monitoring and safety systems, particularly in sectors where rotating machinery plays a critical role. Typical applications include:

• Turbine Monitoring: Shaft vibration and displacement monitoring for gas, steam, and hydro turbines.

• Compressor Protection: Continuous monitoring of displacement and vibration to avoid mechanical failure.

• Pump Systems: Condition monitoring for predictive maintenance and reduced downtime.

• Motors and Generators: Reliable measurement of shaft movement to prevent rotor-stator contact.

• Heavy Industrial Machinery: Ensures operational safety in high-speed rotating equipment.

• Integration with Condition Monitoring Systems: Seamlessly connects to monitoring systems for real-time diagnostics.

Product Advantages

The Epro PR6424/010-120+CON010 sensor offers several key advantages for industrial users:

• High Accuracy: Provides precise non-contact measurement of displacement and vibration.

• Robust Construction: Stainless steel probe ensures long-term durability under harsh conditions.

• Wide Temperature Tolerance: Reliable operation across a broad temperature range.

• Electromagnetic Compatibility: Designed to resist external noise and electromagnetic interference.

• Seamless Integration: Works effectively with CON010 converter and other monitoring platforms.

• Predictive Maintenance Support: Enables early detection of shaft misalignment, imbalance, or bearing wear.

• Long-Term Reliability: Built for continuous operation in critical rotating machinery.

FAQ

1. How does the PR6424/010-120 sensor achieve accurate displacement measurement?

   It uses eddy current technology to detect changes in the electromagnetic field between the probe and the shaft surface, converting them into a precise voltage signal.

2. What is the role of the CON010 converter in this system?

   The CON010 conditions and linearizes the sensor’s raw signal, ensuring it is stable, accurate, and compatible with monitoring systems.

3. Can this sensor detect both displacement and vibration simultaneously?

   Yes, by analyzing dynamic and static components of the signal, it can provide both displacement and vibration measurements.

4. What type of monitoring systems is this sensor typically integrated with?

   It integrates with condition monitoring platforms such as machinery protection systems, vibration monitoring systems, and DCS/PLC systems.

5. How does the sensor maintain accuracy under high-temperature conditions?

   The probe is designed with temperature-resistant materials and electronics that maintain calibration stability across its operating range.

6. Is the frequency response sufficient for high-speed turbine monitoring?

   Yes, with a frequency response up to 10 kHz, it can capture rapid shaft movements and vibration signals.

7. How does the sensor handle electromagnetic interference?

   The probe and converter are shielded and designed to minimize susceptibility to external electromagnetic noise.

8. Can the cable length between the probe and converter be customized?

   Yes, standard and extended cable lengths are available depending on installation requirements.

9. What is the linearity characteristic of this model?

   The sensor is factory calibrated to provide high linearity across the full measurement range, minimizing error.

10. Does the sensor require periodic recalibration in field use?

    Generally, recalibration is not required under normal operating conditions, but it can be performed if system verification is necessary.