The Epro PR6424/103-101 16mm Eddy Current Sensor is a high-precision, non-contact sensor used for displacement, position, and distance measurement in a variety of industrial applications. Utilizing the eddy current principle, the sensor operates by generating an electromagnetic field, which interacts with a conductive target. The displacement of the target alters the electromagnetic field, and the sensor detects this change to determine the displacement without the need for physical contact. This ensures that the sensor remains unaffected by wear and tear over time, making it ideal for high-speed and dynamic applications.

The PR6424/103-101 sensor is designed to provide highly accurate and reliable data, even in challenging environments. Its robust construction and compact design make it perfect for applications in rotating machinery, automation systems, and industrial testing. This sensor excels in applications that demand high precision, long-term durability, and minimal maintenance, providing crucial data for predictive maintenance and condition monitoring systems.

Product Specifications

Product Applications

The Epro PR6424/103-101 16mm Eddy Current Sensor is widely used across various industries due to its ability to provide accurate, non-contact displacement measurements. Common applications include:

• Rotating Machinery Monitoring: The sensor is ideal for measuring the displacement of rotating parts such as motors, pumps, turbines, and gearboxes. By detecting misalignment, vibration, and wear, it helps prevent costly breakdowns.

• Vibration and Condition Monitoring: It provides real-time measurement of vibrations and displacements in machinery, enabling predictive maintenance and early fault detection in industrial equipment.

• Position and Displacement Measurement: It is used in automated systems and robotics for precise position measurement and feedback, ensuring accurate alignment and assembly during manufacturing processes.

• Test Equipment and Material Testing: In material testing and research environments, the sensor helps to measure displacements and deformations of materials under stress or strain, providing valuable insights for material properties and testing.

• Automation Systems: The sensor is widely used in automated assembly lines and production systems to monitor the position and displacement of components, ensuring high levels of accuracy and efficiency in manufacturing.

• Machine Health Monitoring: Integrated into machine health monitoring systems, it allows for continuous monitoring of equipment conditions, helping to detect potential issues before they lead to unplanned downtime.

Product Advantages

• Non-Contact Measurement: The PR6424/103-101 sensor provides non-contact displacement measurement, which eliminates mechanical wear and ensures longevity, especially in high-speed or high-vibration environments.

• High Accuracy and Precision: With an accuracy of ±0.1% and a resolution of 0.001 mm, the sensor delivers highly accurate measurements, making it suitable for demanding applications that require precise data.

• Wide Frequency Range: Operating up to 50 kHz, the sensor can capture high-speed changes in displacement, making it suitable for dynamic applications, such as monitoring rotating machinery.

• Compact and Durable Design: With a 16mm sensor head and an IP67 rating, the sensor is compact yet robust enough to withstand harsh industrial conditions, including dust, moisture, and dirt.

• Wide Operating Temperature Range: The sensor can function within a temperature range of -20°C to +85°C, ensuring reliable performance even in extreme environmental conditions.

• Flexible Output Options: The sensor provides both 4-20mA and 0-10V output signals, ensuring compatibility with a wide range of control and monitoring systems.

• Cost-Effective: With its non-contact nature and durable design, the sensor helps reduce maintenance costs and increase the operational life of equipment by eliminating wear and tear.

FAQ

Q1: How does the Epro PR6424/103-101 Eddy Current Sensor operate?

The sensor uses the eddy current principle, where an electromagnetic field is generated by the sensor and interacts with a conductive target. Changes in the target’s position cause alterations in the electromagnetic field, which the sensor detects to measure displacement.

Q2: What is the measurement range of the PR6424/103-101?

The sensor has a measurement range of 0 to 5 mm, making it suitable for high-precision applications in various industrial environments.

Q3: What types of output signals does this sensor provide?

The Epro PR6424/103-101 offers both 4-20mA and 0-10V output signals, allowing it to interface with different monitoring and control systems.

Q4: What is the maximum frequency the sensor can handle?

The sensor operates at frequencies of up to 50 kHz, enabling it to handle fast, dynamic measurements, such as those found in rotating machinery and high-speed systems.

Q5: How accurate is the sensor?

The PR6424/103-101 sensor offers an accuracy of ±0.1% of full scale, which ensures that it delivers precise measurements even in complex and dynamic conditions.

Q6: Is the sensor suitable for use in high-vibration environments?

Yes, the sensor is ideal for high-vibration environments due to its non-contact design, which prevents wear and tear, unlike traditional contact-based sensors.

Q7: Can the PR6424/103-101 sensor be used outdoors?

Yes, with an IP67 rating, the sensor is dustproof and water-resistant, making it suitable for outdoor and harsh industrial environments.

Q8: What is the resolution of the PR6424/103-101 sensor?

The sensor offers a resolution of 0.001 mm, allowing for precise measurement of even the smallest changes in displacement.

Q9: What is the operating temperature range of the sensor?

The PR6424/103-101 sensor operates within a temperature range of -20°C to +85°C, making it versatile for use in various industrial and environmental conditions.

Q10: What power supply does the sensor require?

The sensor requires a 15-30V DC power supply, which is typical for industrial-grade displacement sensors.