Epro PR6424/01+CON021 16mm Eddy Current Sensor

The Epro PR6424/01 + CON021 is a high-precision, non-contact eddy current sensor system designed for continuous monitoring of shaft displacement and vibration in critical rotating machinery. Manufactured by EPRO, a brand renowned for its excellence in vibration monitoring solutions, this sensor features a 16mm tip size and is paired with the CON021 converter, ensuring reliable signal processing and conversion.

Its robust design and dependable performance make it particularly well-suited for harsh environments where temperature extremes, vibration, and other operational challenges are present. The PR6424 series is widely adopted in applications such as turbine monitoring, compressor systems, and critical rotating assets within petrochemical and power generation sectors.

Product Specifications

Applications

• Steam and Gas Turbines: Real-time shaft vibration and position monitoring for critical protection.

• Centrifugal Compressors: Measuring radial displacement and preventing mechanical failures.

• Pumps and Fans: Early detection of misalignment and bearing wear.

• Electric Motors: Condition-based monitoring of rotor shaft movements.

• Gearboxes: Detection of gear mesh anomalies via vibration analysis.

• Industrial Rotating Equipment: General-purpose use in any critical machine where vibration and displacement data are essential.

Product Advantages

• High Accuracy: Designed for precision vibration and position measurement in high-speed rotating machinery.

• Wide Temperature Range: Operates reliably under extreme industrial temperatures.

• Rugged Construction: Durable stainless steel body ensures long service life even in aggressive environments.

• Non-Contact Measurement: Ensures zero mechanical wear and maintenance-free operation.

• Interchangeable Components: Fully compatible with other EPRO PR6424 series sensors and CON021 converters.

• Flexible Integration: Easy to integrate into existing CMS (Condition Monitoring Systems) and DCS.

• Low Noise Signal Transmission: Coaxial shielding minimizes electromagnetic interference.

• Explosion-Proof Options: Certain variants meet ATEX requirements for hazardous environments.

• German Engineering Quality: Manufactured to strict quality standards ensuring reliability and longevity.

• Backwards Compatibility: Compatible with earlier versions of EPRO systems for easy upgrades.

Frequently Asked Questions (FAQ)

1. What is the primary function of the PR6424/01 sensor?

   It measures shaft displacement and vibration in non-contact mode using eddy current principles.

2. What is the significance of the CON021 converter?

   It processes and converts the analog signal from the PR6424 probe into a usable output for control or monitoring systems.

3. Can I use this sensor in high-temperature environments?

   Yes, the probe operates effectively up to 180°C, making it ideal for turbines and other heat-intensive machinery.

4. Is the sensor tip replaceable?

   No, the sensor is factory-sealed and the tip is not user-replaceable.

5. What mounting threads are available for the PR6424/01?

   The standard mounting thread is M14x1.5, but other thread types may be available upon request.

6. What is the recommended cable length for signal integrity?

   Typically, cable lengths of up to 10 meters are supported without degradation, but this depends on the system setup.

7. Is the PR6424/01 compatible with older CON011 converters?

   While it is optimized for use with CON021, some backward compatibility may exist depending on the application.

8. Does it require external power?

   Power is supplied via the converter unit (CON021), which is typically integrated into a monitoring system.

9. Can the sensor be used in hazardous locations?

   Yes, certified ATEX versions of this model are available for use in explosive environments.

10. How is the sensor calibrated?

    Sensors are factory calibrated. In-field calibration is generally not required but verification against known displacement standards is possible.